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308018
Rev. W
06615
NOTE: Any modification of genuine Graco parts or replacement of parts
with non-Graco parts will void agency approvals.
INSTRUCTIONS-PARTS LIST
INSTRUCTIONS
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
Model PRO 3500hc
Electrostatic Air Spray Gun
65 kV, HIGH CONDUCTIVITY, MANUAL GUN
100 psi (7 bar, 0.7 MPa) Maximum Working Pressure
For use with electrically conductive, solvent based coatings, including metal flake paint
Part No. 222625, Series B
PRO 3500hc Electrostatic High Conductivity Air Spray Gun
Part No. 223451 Conversion Kit
To change the PRO 3500sc Spray Gun to the PRO 3500hc Spray Gun
U.S. Patent No. 4,290,091; 4,219,865; 4,497,447; 4,462,061; 4,660,774; D313,064; 4,978,075
Patented 1986, 1987, 1990 Canada
Brevete 1986, 1987, 1990
U.K. Patent No. 2,147,158; 2,142,559B; 2,140,327B
French Patent No. 89 16305
Other U.S. and Foreign Patents Pending
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
COPYRIGHT 1989, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
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Inhaltsverzeichnis

Seite 1 - Electrostatic Air Spray Gun

308018Rev. W06615NOTE: Any modification of genuine Graco parts or replacement of partswith non-Graco parts will void agency approvals.INSTRUCTIONS-PAR

Seite 2 - 2 308018

10 308018InstallationConnect the Exhaust TubePress the exhaust tube (provided) onto the barbedadapter on the bottom of the gun handle. Secur

Seite 3 - Table of Contents

308018 11InstallationCheck the Electrical Grounding (See Fig. 2)WARNINGFIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARDMegohmmeter P/N 241079 (AA-s

Seite 5 - EQUIPMENT MISUSE HAZARD

308018 13OperationPressure Relief ProcedureWARNINGPRESSURIZED EQUIPMENT HAZARDThe system pressure must be manually relieved toprevent the sys

Seite 6 - Converting a PRO 3500sc Gun

14 308018Operation05151AFig. 40661520126454331DDSelecting a Fluid Nozzle and Air CapWARNINGPRESSURIZED EQUIPMENT HAZARDTo reduce the risk of

Seite 7

308018 15OperationOperating the Spray Gun (continued)1. Follow the Operating Checklist on page 13.2. To adjust the air cap for a vertical or

Seite 8

16 308018OperationShutdownWARNINGPRESSURIZED EQUIPMENT HAZARDTo reduce the risk of an injury, follow the PressureRelief Procedure on page 13

Seite 9

308018 17MaintenanceClean the Air Cap and Fluid NozzleCAUTIONDo not use metal tools to clean the air cap or spraytip holes as this could scra

Seite 10 - Installation

18 308018TroubleshootingWARNINGELECTRIC SHOCK HAZARDInstalling and servicing this equipmentrequires access to parts which maycause an electr

Seite 11

308018 19TroubleshootingGun Operation TroubleshootingProblem Cause SolutionFluid leakage from the fluid packingareaThe needle packings or sha

Seite 13 - Operation

20 308018TroubleshootingElectrical TroubleshootingProblem Cause SolutionPoor wrap-around The ES ON-OFF lever is in the OFF (O)position.*Turn

Seite 14

308018 21Electrical TestsThe performance and safety of the spray gun aredirectly affected by the condition of the electricalcomponents contai

Seite 15

22 308018Electrical TestsTest Power Supply Resistance Remove the power cartridge (18) from the gun handle.See Power Cartridge Replacement on

Seite 16 - Maintenance

308018 23Electrical TestsTest Resistor Stud Resistance (continued)If the resistance is outside the specified range, removethe resistor stud (

Seite 17

24 308018ServicePrepare the Gun for ServiceWARNINGELECTRIC SHOCK HAZARDInstalling and servicing this equipmentrequires access to parts that

Seite 18 - Troubleshooting

308018 25ServiceAir Cap/Nozzle/Resistor StudReplacement (continued)6. Trigger the gun while installing the fluid nozzle (21)and resistor stud

Seite 19

26 308018ServiceBarrel Removal 1. Prepare the gun for service as instructed on page24.2. Carefully loosen the nut (14) from the bracket/flui

Seite 20

308018 27ServiceFluid Packing Removal 1. Prepare the gun for service as instructed on page24.2. Remove the air cap assembly, fluid nozzle and

Seite 21 - Electrical Tests

28 308018ServiceFluid Packing and Needle Repair The fluid packings and needle can be replaced asindividual parts or as assemblies. The over

Seite 22

308018 29Service06629Fig. 1873537a37b18b18c18a1818d37F Apply a very light coat of lubricant Do not expose to solventsPower Cartridge Repl

Seite 23

308018 3Table of ContentsWarnings 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Symbols 5. . . . . . . . . . . .

Seite 24 - Replacement

30 308018ServiceTurbine Alternator ReplacementNOTE: Replace turbine bearings after 2,000 hours ofoperation. See your authorized Graco distri

Seite 25 - Electrode Replacement

308018 31ServiceFan Air Adjustment Valve Repair 1. Prepare the gun for service as instructed on page24.2. Place a wrench on the flats of the

Seite 26 - Barrel Removal

32 308018ServiceFluid Adjustment Assembly Repair1. Prepare the gun for service as instructed on page24.2. Using a 14 mm socket wrench, remov

Seite 27 - Fluid Packing Removal

308018 33ServiceAir Trigger Valve Repair 1. Prepare the gun for service as instructed on page24.2. Using a 14 mm socket wrench, remove the fl

Seite 28

34 308018ServiceES ON-OFF Valve Repair1. Prepare the gun for service as instructed on page24.2. Loosen the set screw (24) with the 2 mm hex

Seite 29 - Power Cartridge Replacement

308018 35ServiceTube and Shroud Removal/Replacement1. Prepare the gun for service as instructed on page24.2. Remove the air cap, nozzle and r

Seite 30 - Barrel Installation

36 308018Parts06614674133182222021253534*4445d23*394042*6617151933121024263647323112d1637a*37b18a*18c18b*30518d19*See Detail A6728a43b43d43e

Seite 31

308018 37PartsWARNINGSome PRO 3500hc Gun replacement parts look similar toother PRO Gun parts but are not interchangeable! Whenservicing, do

Seite 32

38 308018PartsPart No. 223451 Conversion KitKit must be purchased separately.Ref No. Part No. Description QtyRef No. Part No. Description Qt

Seite 33 - Air Trigger Valve Repair

308018 39AccessoriesUse Only Genuine Graco Parts and AccessoriesAIR LINE ACCESSORIESConductive Air Supply Hose; black100 psi (7 bar, 0.7 MPa)

Seite 34 - ES ON-OFF Valve Repair

4 308018WARNINGFIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARDImproper grounding, poor air ventilation, open flames, or sparks can cause a hazard

Seite 35

40 308018AccessoriesUse Only Genuine Graco Parts and AccessoriesFLUID LINE ACCESSORIESFluid Hose Assemblies (Nylon)225 psi (14 bar, 1.4 MPa)

Seite 36

308018 41Technical DataCategory DataGun Weight 1.89 lb (0.86 kg)Gun Length 9.5 in. (240 mm)Maximum WorkingPressure100 psi (7 bar, 0.7 MPa)Air

Seite 39 - Accessories

44 308018Graco Standard WarrantyGraco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material

Seite 40

308018 5WARNINGPRESSURIZED EQUIPMENT HAZARDSpray from the gun, hose leaks, or ruptured components can splash fluid in the eyes or on the skin

Seite 41 - Manual Change Summary

6 308018IntroductionHow the Electrostatic Air Spray Gun WorksThe air hose supplies air to the spray gun. Part of theair operates the turbine

Seite 42 - 42 308018

308018 7Converting a PRO 3500sc Gunto a PRO 3500hc Gun06616Fig. AABFGHJKLMCD E06618Fig. B101206619Fig. C06617GHJ28DE F101212a12bFig. DLM

Seite 43 - 308018 43

8 308018InstallationKEYA Main Air Supply LineB* Ventilation Fan Interlock Solenoid ValveC* Main Air Supply Shutoff Valve (bleed-type)D Air &

Seite 44 - Graco Phone Number

308018 9InstallationInstalling the SystemWARNINGFIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARDInstalling and servicing this equipmentrequires acc

Verwandte Modelle: 223451

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